PORTFOLIOS

Discover what did for our clients

Our Mission

To bring mechanical ideas to life with precision, creativity, and integrity — delivering solutions that are not only functional, but innovative and visually impactful.

Our Vision

To be a globally recognized platform for high-quality mechanical design, accessible engineering support, and powerful visual communication for every innovator — from individual makers to large enterprises.

INNOVATION

From Concept to Reality - Our Engineering Design & Development Journey

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Case Studies

Explore selected mechanical design, FEA, and product development projects delivered by Developmech for hardware startups and manufacturers

Custom Camper Design of a Nissan Ford

  • Industry: Recreational Vehicle / Automotive Aftermarket
  • Project Type: Product Design + Structural Engineering + FEA Analysis

The client needed a lightweight yet structurally strong camper shell for a Nissan Ford 2022 pickup truck. The design had to support roof loads (solar panels, roof racks), withstand road vibrations, and be optimized for manufacturing with proper material selection and assembly methods.

Developmech delivered a complete engineering solution including:
- Full 3D modeling and detailed 2D manufacturing drawings
- Optimized structural frame using aluminum profiles and composite panels
- Complete Bill of Materials (BOM) with part specifications
- Structural analysis using SOLIDWORKS Simulation to validate strength and safety under various load conditions

Achieved a strong yet lightweight structure suitable for off-road and long-distance travel
- Validated design through FEA, ensuring safety factors met industry standards
- Provided ready-to-manufacture drawings and part list, reducing development time for the client

- 3D CAD Model
- 2D Manufacturing Drawings
- Bill of Materials (BOM)
- FEA Simulation Report

Custom Camper Design of a Nissan Ford

  • Industry: Transportation Equipment / Trailer Manufacturing
  • Project Type: Product Design + Structural Engineering + 3D Modeling

The client required a strong, lightweight, and cost-effective utility trailer (AO-T3 model) suitable for general-purpose hauling. The design needed to balance durability, ease of manufacturing, and compliance with road regulations while keeping production costs low

Developmech delivered a complete trailer design solution including:

  • Full 3D modeling of the trailer frame, chassis, and components
  • Optimized structural design using standard steel sections for strength and weight efficiency
  • Proper hitch, axle, and suspension integration
  • Complete manufacturing drawings and assembly documentation
  • Achieved a robust yet lightweight trailer structure suitable for various hauling applications
  • Designed for easy and cost-effective manufacturing
  • Delivered ready-to-produce engineering drawings and 3D model, reducing development time for the client
  • 3D CAD Model
  • 2D Manufacturing & Assembly Drawings
  • Bill of Materials (BOM)
  • Design Documentation

Helicopter Paddle Simulator Project

  • Industry: Aerospace Training & Simulation Equipment
  • Mechanical Design + FEA Simulation

The client required a functional Helicopter Paddle Simulator for training and testing purposes. The system needed to accurately replicate paddle forces and movements while maintaining structural integrity under operational loads. Precise force and torque calculations were essential, along with reliable simulation data to validate the design.

Developmech delivered a complete engineering solution including:

  • Full mechanical design of the simulator assembly with detailed 3D modeling
  • Complete Bill of Materials (BOM) with part specifications
  • Detailed force, torque, and kinematic analysis
  • Static structural simulation using ANSYS to evaluate deformation and stress distribution under operational loads
  • Successfully designed a structurally sound simulator capable of withstanding required operational forces
  • Validated design performance through detailed FEA, confirming safe stress levels and acceptable deformation
  • Delivered complete engineering documentation, enabling the client to proceed with manufacturing and assembly
  • 3D CAD Model
  • Detailed 2D Manufacturing Drawings
  • Bill of Materials (BOM)
  • Force & Torque Calculation Report
  • ANSYS Static Structural Simulation Report